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Maintenance Schedule Of Calendering Machine

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Maintenance Schedule Of Calendering Machine

Objects:

  1. To observe the machine.
  2. To learn about the controlling points.
  3. To know about the mechanism.
  4. Overall maintenance of tank.

Main parts :

  1. Guide roller
  2. Tension roller
  3. Scutcher roller
  4. Bowl
  5. Free roller
  6. Wooden roller
  7. Swing roller

Controlling points :

  1. Bowl: Calendering machine is a finishing machine. It is used after the bleaching , dyeing etc processes. The bowl is used to press the fabric. Before coming in this machine the fabric remain wet. So, the bowl controls the whole process by pressing the fabric
  2. Wooden roller speed: If the wodden roller speed is high then the fabric will move quickly.

Utilities :

  1. Steam
  2. Electricity

Maintenance schedule :

 

Sl no.

 

Name of the maintenance work

 

Time interval

 

01.

 

Steam pressure regulator checking

 

Every hour

 

02.

 

Cleaning of the cylinders

 

Every batch unloaded

 

03.

 

Checking the water pipe

 

Everyday

 

04.

 

Checking the motor and electric connection

 

Weekly

 

05.

 

Greasing and oiling in roller bearings and gears

 

Weekly

 

06.

 

Cleaning the steam inlet and outlet pipe

 

Weekly

 

07.

 

Checking the bowl

 

Every hour

 

08.

 

Checking the efficiency of fabric tension roller

 

Every hour

 

09.

 

Checking the inlet and outlet valves

 

Everyday

 

Conclusion:

Proper maintenance makes a machine run its full life the. So learning the machine was a lifelong experience , Which will be useful in our job life.

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