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Study Of Winch Dyeing Machine And Prepare A Maintenance Schedule

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Study Of Winch Dyeing Machine And Prepare A Maintenance Schedule

Objects:

  1. To know the dyeing procedures.
  2. To know about the mechanism of the machine.
  3. To know about the maintenance of the machine.

Main parts:

  1. Winch
  2. Water inlet pipe
  3. Steam pipe
  4. Dyeing tank
  5. Drain valve

Utilities:

  1. Electricity
  2. Water
  3. Steam

Maintenance:

  1. Motor rpm: We have to inspect the motor to maintain the proper revolution as we need.
  2. Proper movement of winch: Winch should move freely. So we have to inspect it.
  3. Proper concentration: Without even concentration the dyeing will not give even shade. So we have to look at proper concentration of the dye bath.
  4. Temperature maintain: We have to maintain proper temperature  of dye bath by steam or other utilities. So it should be maintained.
  5. Activate the valves: Different valves should be active properly. So we have to inspect them to prevent failure.
  6. Proper guide & tension: The guide roller & tension roller are bound to give proper guide & tension.

Uses:

  1. In case of rope dyeing.
  2. It is suitable for knit fabric dyeing.
  3. For maintaining proper tension it is suitable.

Maintenance schedule:

 

Sl no.

 

Name of the maintenance work

 

Time interval

 

01.

 

Steam pressure regulator checking

 

Every hour

 

02.

 

Cleaning of the machine and winch

 

Every batch unloaded

 

03.

 

Checking the water pipe

 

Everyday

 

04.

 

Checking the motor and electric connection

 

Weekly

 

05.

 

Greasing and oiling in roller bearings and gears

 

Weekly

 

06.

 

Cleaning the steam inlet and outlet pipe

 

Weekly

 

07.

 

Checking the flow of water

 

Every hour

 

08.

 

Checking the cleanliness of dyeing tank

 

Every hour

 

09.

 

Checking the inlet and drain valves

 

Everyday

 

Conclusion:

Doing the experiment, we know about the winch dyeing machine, its maintenance. Surely this experiment would be helpful for our future professional life.

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