Study Of Winch Dyeing Machine And Prepare A Maintenance Schedule
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Study Of Winch Dyeing Machine And Prepare A Maintenance Schedule
Objects:
- To know the dyeing procedures.
- To know about the mechanism of the machine.
- To know about the maintenance of the machine.
Main parts:
- Winch
- Water inlet pipe
- Steam pipe
- Dyeing tank
- Drain valve
Utilities:
- Electricity
- Water
- Steam
Maintenance:
- Motor rpm: We have to inspect the motor to maintain the proper revolution as we need.
- Proper movement of winch: Winch should move freely. So we have to inspect it.
- Proper concentration: Without even concentration the dyeing will not give even shade. So we have to look at proper concentration of the dye bath.
- Temperature maintain: We have to maintain proper temperature of dye bath by steam or other utilities. So it should be maintained.
- Activate the valves: Different valves should be active properly. So we have to inspect them to prevent failure.
- Proper guide & tension: The guide roller & tension roller are bound to give proper guide & tension.
Uses:
- In case of rope dyeing.
- It is suitable for knit fabric dyeing.
- For maintaining proper tension it is suitable.
Maintenance schedule:
|
Sl no. |
Name of the maintenance work |
Time interval |
|
01. |
Steam pressure regulator checking |
Every hour |
|
02. |
Cleaning of the machine and winch |
Every batch unloaded |
|
03. |
Checking the water pipe |
Everyday |
|
04. |
Checking the motor and electric connection |
Weekly |
|
05. |
Greasing and oiling in roller bearings and gears |
Weekly |
|
06. |
Cleaning the steam inlet and outlet pipe |
Weekly |
|
07. |
Checking the flow of water |
Every hour |
|
08. |
Checking the cleanliness of dyeing tank |
Every hour |
|
09. |
Checking the inlet and drain valves |
Everyday |
Conclusion:
Doing the experiment, we know about the winch dyeing machine, its maintenance. Surely this experiment would be helpful for our future professional life.
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LearnTextiles
Latest posts by LearnTextiles (see all)
- Lab-dip Preparation in Textile Industry - July 11, 2020
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